Screw Coatings Explained: Galvanized vs Stainless vs Coated (Which to Use Outdoors)

Using the wrong screw coating outdoors is one of the most common and expensive mistakes in residential construction. Standard zinc-plated screws corrode within one season in ACQ pressure-treated lumber. Here is exactly which coating you need for every application.
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Screw Coating Comparison Chart
| Coating | ACQ Lumber | Outdoor General | Coastal | Interior | Cost |
|---|---|---|---|---|---|
| Bright zinc (standard) | ❌ Fails fast | ❌ 1-2 seasons | ❌ | ✅ | $ |
| Electroplated zinc | ❌ Fails fast | ⚠️ 2-3 seasons | ❌ | ✅ | $ |
| ACQ-rated polymer coat | ✅ | ✅ 15+ years | ⚠️ Not ideal | ✅ | $$ |
| Hot-dipped galvanized (HDG) | ✅ | ✅ 20+ years | ⚠️ Marginal | ✅ | $$ |
| Stainless Type 304 | ✅ | ✅ Lifetime | ⚠️ Marginal | ✅ | $$$ |
| Stainless Type 316 | ✅ | ✅ Lifetime | ✅ Best choice | ✅ | $$$$ |
Why ACQ Pressure-Treated Lumber Corrodes Standard Screws
ACQ (Alkaline Copper Quaternary) treatment replaced CCA (chromated copper arsenate) in 2004. ACQ contains significantly more copper than CCA — and copper is highly corrosive to standard zinc coatings. A standard zinc-plated screw in ACQ lumber will show significant corrosion within one season and structural failure within 2-3 years.
The same applies to CA (copper azole) treated lumber. Any pressure-treated lumber sold since 2004 requires ACQ-rated, hot-dipped galvanized, or stainless fasteners.
Hot-Dipped Galvanized vs Electroplated
These are not the same despite both being "galvanized." Electroplating applies a thin zinc layer (0.2-0.3 mil) via electrical process. Hot-dip galvanizing dips the fastener in molten zinc producing a coating 1.0-2.3 mil thick — 5-10x thicker than electroplating. Only hot-dipped galvanized (HDG) is rated for ACQ lumber contact.
Stainless Type 304 vs Type 316
Type 304 is the standard grade for most outdoor applications — decks, fences, exterior trim. Type 316 adds molybdenum which dramatically improves resistance to chloride corrosion. Use Type 316 for anything within 1 mile of saltwater, in swimming pool enclosures, or any application involving road salt exposure.
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Where to Buy Stainless & Galvanized Screws
Canada:
United States:
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- Lag Bolts vs Carriage Bolts — Which to use outdoors
- Screw Size Selector — Get your exact screw spec instantly
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Thomas Leroy
Contractor and founder of BuildToolHQ. 15+ years working with concrete, masonry, and structural fastening on residential and commercial job sites across North America. I built this site to give tradespeople and serious DIYers the same technical knowledge professionals use every day.
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